Nickel Alloy 800/H/HT

Nickel Alloy 800/H/HT

The austenitic grade 800 comprises of nickel-chromium-iron as its major constituent and is specifically used for applications at elevated temperatures. It can suitably resist oxidation and partially resist cyclic oxidation, carburization and nitride environments, all while keeping its strength at elevated temperatures. For achieving optimum properties at high temperatures, the grade 800 gets a slight modification in its chemical composition and is certified as grade 800H and grade 800HT. The 800H & 800HT are heat treated for desired grade properties. They go through annealing to acquire fine grain structure. Both the grades have increased level of carbon which makes them conducive for applications at elevated temperature. The grade 800HT has extra levels of aluminium and titanium content. A close control on the addition of carbon, aluminium and titanium content is maintained. The modification made gives the alloy its use in high-temperature structural applications. They remain ductile during long-term use due to their composition. The grade 800 is efficiently used below 590°C. For usage above 590°C, alloy 800H and alloy 800HT are used. These grades show exceptional creep resistance properties without failing even after long exposure to high temperature. These grades are also used in the sigma phase temperature range since they effectively resist embrittlement due to their composition and the titanium content stabilizes the carbides. The presence of aluminium in grade 800HT might be used to form intermetallic compounds during precipitation, this would subsequently increase the strength of the metal. Aluminium also helps in improving oxidation resistance. The alloy grades can be conveniently hot worked as well as cold worked. Hot working needs to be done with precision. If the deformation is under 5%, the temperature range needs to be done around 850-1100°C, if the deformation is more, the temperature range needs to be around 950-1200°C. Less than the required temperature might make the metal lose its strength, with subsequent heat treatment required to retain its normal state. After this process, the alloys are gone through rapid air cooling or water quenching. Followed by annealing, to properly retain its strength and corrosion as well as creep resistance properties. The grade has a high work hardening rate and it should be considered before cold working. After cold working, if the deformation is still high, the metal needs to be annealed properly to remove brittleness.

Chemical Composition

Physical Properties

Density (g/cm3) Melting Point °C Specific Heat @ 70°F Thermal Conductivity @ 212°F Elastic Modulus Electrical Resistivity Annealing Quench Permeability @ 70°F Annealed Curie Temperature
0.287 lb/in3 / 7.94 g/cm3 2475 – 2525 °F/ 1357 – 1385 °C 0.11 BTU/lb-°F (32 – 212°F) 460 J/kg-°K (0 –100°C) 10.6 BTU/hr/ft2/ft/°F 18.3 W/m-°K 28.5 x 106 psi 196.5 GPa 59.5 Microhm-in at 68°F 99 Microhm-cm at 20°C 983 – 1038 °C / 1800 – 1900 °F Rapid Air 1.014 (200 Oersted) -115 °C/ -175 °F

General Specification

Standard UNS WERKSTOFF NR. EN BS OR GOST JIS AFNOR
INCOLOY 800 N08800 1.4876 X10NiCrAlTi32-20 NA 15 XH32T ЭИ670 NCF 800 Z8NC32-21
INCOLY 800H N08810 1.4958/1.4876 X5NiCrAlTi31-20 NA 15(H) XH32T ЭИ670 NCF 800H Z8NC33-21
INCOLY 800HT N08811 1.4859/1.4876 X8NiCrAlTi32-21 NA 15(HT) XH32T ЭИ670 NCF 800HT -

[#corrosion-resistance]Nickel Alloy 800/H/HT Corrosion Resistance[#corrosion-resistance]

The grade has exceptional resistance to general corrosion at elevated temperatures. The modified grade 800/800HT have excellent creep resistance properties and show enough strength even after long exposure to high temperature. The grades can show creep rupture strength of 120 MPa at a temperature of 650°C for an exposure of 10000 hours. The grades also show fine resistance to cyclic oxidation. After conducting cyclic oxidation test on the grades with 15 minutes heating and then cooling for 1000 hours, the grade showed very less change in weight (in mg/cm^2), close to alloy 600, and better than 300 series alloys. However, sulphuric acid environments are not recommended for the grade. Both the grades have similar and adequate aqueous corrosion resistance.

[#fabrication-and-heat-treatment]Nickel Alloy 800/H/HT Heat treatment[#fabrication-and-heat-treatment]

The grade has high rate of work hardening. Hence, after cold working to remove brittleness, the grade needs to annealed. Annealing is done by heating the grade about 980°C for about 15 minutes, and then air cooling.

[#weldability]Nickel Alloy 800/H/HT Weldability[#weldability]

The grade can be readily welded by common welding techniques like gas tungsten arc welding, shielded metal arc welding, metal inert gas welding, etc. Post-weld annealing might not be required. The grade can be appropriately brushed for impurities and heat tint is removed after welding.

[#machinability]Nickel Alloy 800/H/HT Machinability[#machinability]

Since the metal has high work hardening rate, proper machining techniques are required. Slow cutting speeds, proper depth of cut, rigid tooling, powerful machinery shall be required.

[#applications]Nickel Alloy 800/H/HT Applications[#applications]

Heat exchangers, heating elements, carburising equipment, power generation equipment, petroleum refining equipment, chemical and petrochemical processing, ammonia effluent cooler, process piping, furnace components, hydrocarbon cracking, pressure vessels.

No items found.

Not able to find what you are looking for?

cta